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Agentic AI for FMEA Generation, Validation, and Continuous Improvement
The future of quality engineering is not about writing more FMEAs — it’s about building intelligent risk systems.
For decades, DFMEA and PFMEA have been foundational tools for defect prevention. Yet in practice, they often become static spreadsheets — manually built, inconsistently structured, and disconnected from real production data. As product complexity accelerates and launch windows tighten, engineering teams face mounting pressure, growing documentation workloads, and the quiet concern that critical risks may remain hidden.
In this third session of the Digitalization series, we explore how Agentic AI transforms FMEA from a compliance artifact into a dynamic, continuously learning risk engine.
Agentic AI operates as a digital co-engineer — trained on structured methodologies and best practices — capable of:
- Generating DFMEA, PFMEA, and Control Plans based on product functions, characteristics, and process flows
- Validating logical consistency between failure modes, effects, causes, and controls
- Detecting missing risk linkages across the Digital Thread
- Recommending optimized prevention and detection controls
- Continuously refining risk models using shop-floor data and SPC feedback
This session demonstrates how Agentic AI enables a true left-shift in quality — embedding intelligence at the earliest stages of design while maintaining closed-loop feedback from production.
Key Takeaways
- How Agentic AI generates structured DFMEA, PFMEA, and Control Plans using product and process inputs
- How AI validates cross-document logic across DFMEA → PFMEA → Control Plan
- How Digital Thread integration ensures full traceability of risk and controls
- How AI-enabled risk systems reduce warranty exposure, and customer escapes
Speaker
Antony John
Antony John is the Vice President of Omnex Systems. He has 19 years of experience transforming technology businesses across global markets and different customer industry segments, for profitable growth. Antony also possesses strong experience working in the Information Technology, Automotive, Aerospace, Oil & Natural Gas, and Insurance industries. He currently leads the Product Development of EwQIMS, a revolutionary software solution for managing Enterprise Quality for APQP, Integrated Management Systems / QHSE, and Supplier Quality used by Fortune 500 companies, OEMs, top automotive manufacturers, and large semi-conductor organizations across the globe.
Chad Kymal
Chad Kymal is the CTO and Founder of Omnex Inc. He is the author of seven books and more than 100 papers including several on integrated management systems. Chad is currently on the writing committees for several standards including TC 22/ SC 32/WG 8 for ISO 26262 (Functional Safety), ISO/TC 176 for ISO 9001:2015 (Quality Management), ISO/TC 207 for ISO 14001:2015 (Environmental Management), and PC283 for ISO 45001 (Health and Safety Management Systems). He founded and was the CEO of an Automotive registrar for over 10 years and is familiar with conducting audits, being witnessed for audits, and also evaluating auditors and assessors. He authored and teaches a course for 3rd Party Auditors for Automotive Registrars on behalf of International Automotive Certification Bodies Association (IACBA). This course explains how 3rd Party Auditors audit IATF 16949 in an environment that includes ASPICE, Functional Safety and Product Cybersecurity. He is currently rolling out the course to global 3rd Party Auditors for IATF 16949. Chad has spent over 20 years in system, hardware and software development in various capacities. He assesses and works in automotive system, hardware and software for Agile, ASPICE, and Functional Safety ISO 26262. Chad is also currently an intacsTM certified Principal Assessor for Automotive SPICE.
Pitfalls for Upgrading to New Aerospace Standard Updates
Speakers:
Date and Time:
May 21 2026 11:00AM Eastern Time (US and Canada)
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